Newcastle University School of Chemical Engineering and Advanced Materials
OVERVIEW OF MEASUREMENT SYSTEMS AND DEVICES
(Adapted from a free Online Mini-Course from the ISA Training Institute)
 
CONTENTS
INTRODUCTION
OBJECTIVES
1 Measurement Devices
  1.1 Sensor, transmitter, and transducer review
2 Primary Measuring Element Selection and Characteristics
  2.1 Range
  2.2 Response Time
  2.3 Accuracy vs. Precision
  2.4 Sensor sensitivity
  2.5 Dead band and dead time
  2.6 Cost
  2.7 Installation problems
3 Signal Transmission
  3.1 Signal Types
  3.2 Standard Signal Ranges
  3.3 Electronic Transmitter Adjusted Range
  3.4 Pneumatic Transmitter Adjusted Range
4 Transmission System Dynamics
  4.1 Transmission lag
  4.2 Transmitter gain
  4.3 Smart transmitters
  4.4 Smart transmitter microprocessor-based features
   
   
   
   
   
   
5 Glossary of terms
6

Quiz
Cross-word Puzzle

1. Measurement Devices

Measurement devices perform a complete measuring function, from initial detection to final indication. Two important aspects of a measurement system are the sensor and the transmitter. A third is the transducer.

Here are definitions of these three terms:

  • Sensor: Primary sensing element

  • Transducer: Changes one instrument signal value to another instrument signal value

  • Transmitter: Contains the transducer and produces an amplified, standardized instrument signal

1.1 Sensor, Transmitter and Transducer

You may wish to refer again to the figure in the Introduction to clarify the role of sensors, transmitters and transducers. The sensor is the primary sensing element and exists in close proximity to the process. The sensor measures the controlled variable in the process and sends a non-standardized signal to the transmitter.

The transmitter contains a transducer which converts the non-standardized signal of the sensor into a standardized form that it amplifies. The most common standardized forms are either 4-20 milliamps or 3-15 psi. If digital signals are being used, the transmitter converts the signal to digital. If it is a smart device (which will be covered later) the transmitter may convert the signal into two signals, both an analog signal and a digital signal, before sending them out. Smart devices also have the ability to superimpose a digital signal over an analog signal.

Transducers convert one instrument signal value to another, usually a pneumatic signal to an electronic signal (pressure to current, abbreviated "P to I") or an electronic signal to a pneumatic signal (I to P). Technically, sensors and transmitters are transducers because their basic function is to translate a signal. However, to clarify specifically how they function the various elements are referred to individually (sensor, thermocouple, transmitter, etc.) and the term "transducer is reserved for a device that converts I to P or P to I.

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© Copyright M.T. Tham (1996-2009)
Please email errors, comments or suggestions to ming.tham@ncl.ac.uk.